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Eco Insight energy monitoring identifies £42,000 cost saving for UK manufacturer

24th July 2024 | 1 min read

Hyperbat

The Challenge

Hyperbat, one of the UK’s largest manufacturers of high-performance electric vehicle battery packs, had energy-intensive assembly operations that, with rising energy costs, were growing concern for the business.

With no real-time insight into energy consumption, usage patterns, equipment or building efficiency, the Hyperbat team was unable to assess current energy usage, identify areas of wastage, or take targeted actions to optimise energy usage and efficiency.

Energy efficiency is a major challenge for UK industry. According to the Carbon Trust, industry is responsible for 17% of the UK’s total energy use, most of which results from manufacturing.

The Solution

Hyperbat implemented Eco Insight, a Unipart energy-monitoring product, into its battery assembly operations in order to:

  • Access real-time data and identify high-consumption equipment
  • Quickly identify trends and anomalies through bespoke dashboards
  • Use data-driven recommendations to optimise energy use, including scheduling production during off-peak hours or implementing energy-efficient equipment upgrades
  • Engage employees in tangible ways to support energy-saving practices that save time, energy, and money.

Close up of hands pointing at chart shown on a smart phone.

£42,000

identified cost saving

The Impact

The implementation of Eco Insight resulted in:

  • £10,858 delivered cost saving over a 12-month period
  • 35,028 kWh energy consumption reduction over a 12-month period
  • A further £32,000 of cost savings from 153,300 kWh of energy efficiencies identified as part of an ongoing sustainability plan for the business.

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